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How much does a Vuaxhall insignia gasket repair cost?

Maintaining your Vauxhall Insignia’s engine is essential, and one of the most serious issues it can face is a head gasket failure. 

However, the average cost of a Vauxhall Insignia gasket repair cost sits between £900 and £1,500.  

A blown gasket can lead to a range of other serious issues, such as overheating, coolant contamination, and even complete engine failure if left untreated. Understanding the costs is key to securing a fix. Here’s what you need to know.

How much to replace a head gasket on a Vauxhall Insignia?

Sadly, this is one of the more expensive repairs.

Replacing a head gasket on a Vauxhall Insignia in the UK generally costs between £900 and £1,500, depending on the engine type, the car's age, and the extent of any damage. 

Minor gasket failures caught early may only require replacing the gasket itself. In contrast, severe cases often involve additional work, such as resurfacing the cylinder head, replacing bolts, or fitting new water pumps and thermostats.

Using professional garages ensures repairs are done correctly, while DIY attempts on modern engines are not recommended due to their complexity and precision requirements. 

Car repair finance can also help spread the cost into manageable interest-free payments.

Let’s break the cost down further.

Typical Vauxhall Insignia head gasket repair costs by component

The price estimate of £900 to £1,500 for a Vauxhall Insignia head gasket repair looks at replacements. 

However, depending on the issue, you might not have to get a complete replacement. Here are some costs based on different fixes:

Repair item

Typical cost (UK)

What’s involved

Head gasket replacement

£900 to £1,500

Removing the cylinder head and fitting a new gasket

Cylinder head skim/pressure test

£150 to £300

Ensuring the head is flat and undamaged

Head bolts (recommended replacement)

£50 to £120

New torque-to-yield bolts

Water pump/thermostat replacement

£150 to £300

Often replaced while engine is dismantled

Is a head gasket an expensive repair?

Yes. Unfortunately, head gasket repairs are among the most costly engine jobs due to the labour-intensive nature of the work. 

The cylinder head must be removed, and any warping or damage may require additional work. Engine type, parts availability, and associated repairs all affect the total cost. 

Addressing problems early can prevent smaller repairs from turning into full engine replacements, which can cost several thousand pounds.

How long does a head gasket repair take?

A head gasket repair usually takes 2 to 4 days, depending on parts availability and whether additional work, such as cylinder head machining or bolt replacement, is required. 

Your garage will provide a personalised estimate based on the engine's condition, and they’ll also update you if any additional parts need to be replaced.

Gasket replacement

Common causes of head gasket failure on a Vauxhall Insignia

Head gasket failure usually stems from overheating or coolant-related issues. 

Other common causes to consider include:

  • Engine overheating due to failed thermostats or radiators

  • Low coolant levels or leaks

  • Corrosion or poor maintenance

  • Prolonged driving with minor overheating issues

While you can never 100% prevent issues, regular servicing and monitoring coolant levels are the best ways to reduce the risk of gasket failure.

Signs your Vauxhall Insignia has a blown gasket

Unsure whether your Vauxhall Insignia has a gasket issue?

It’s always best to get to the bottom of the issue, as detecting a blown gasket early can save significant repair costs. 

Warning signs include:

  • White smoke from the exhaust

  • Milky residue under the oil cap

  • Persistent coolant loss without visible leaks

  • Engine overheating

  • Rough running, misfires, or warning lights

What’s the most common problem with a Vauxhall Insignia?

Aside from head gaskets, common issues with Vauxhall Insignias include electrical faults, turbocharger problems (for diesel variants), and cooling system leaks. 

Head gasket failures are particularly serious, though, as they can escalate quickly if overlooked.

Can you drive a Vauxhall Insignia with a blown gasket?

No. Driving with a damaged head gasket is not recommended. Doing so risks further overheating, coolant contamination in the oil, and engine seizure. 

In severe cases, continued driving can turn a repairable issue into a full engine replacement, and it can also increase your risk of road accidents.

Is it worth fixing a blown gasket?

Yes and no. If the vehicle is otherwise in good condition, repairing the head gasket is usually more cost-effective than replacing the engine. Early repairs protect resale value and prevent further mechanical damage. 

For high-mileage or older cars, weigh the repair cost against the overall vehicle value before deciding. In some cases, it might not be worth the price to fix it. 

Is a blown head gasket an MOT failure?

Yes. A blown gasket can result in an MOT failure if it affects emissions, engine warning lights, or coolant leaks, as a tester will flag these issues up during an MOT.

Even if the car passes temporarily, ignoring the problem can lead to more serious mechanical failures later. Always get issues fixed!

What happens if you ignore a head gasket problem?

Ignoring a gasket issue can lead to severe overheating, engine seizure, and coolant mixing with oil, potentially resulting in a complete engine replacement. 

What could have been an average £1,200 head gasket repair can escalate to £4,000+ if left untreated — and, in many cases, it's not worth fixing. 

As always, early action is the most cost-effective way to protect your vehicle.

Final thoughts

A Vauxhall Insignia head gasket repair is significant and not fun to face, but it is always more manageable when caught early. 

Recognising warning signs is key. If you notice overheating, coolant loss, or warning lights, book a professional inspection promptly to get your Vauxhall back in good health.

Split the cost with Bumper 

If you’re looking at a gasket repair, you don’t need to stress. Consider a car repair loan to split the cost of any Vauxhall Insignia repairs into interest-free repayments today.

Apply online for up to £5,000 and choose from 1,000s of trusted repairers.


Words by

Isobel Coughlan

Updated 18 Feb 2026

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